220V/380V 3 Phase 50Hz Industrial Autoclave With Diameter 600-5000mm

Product Description:

The Composite Autoclave is a state-of-the-art pressure vessel designed for a variety of industrial and research applications, including the food industry, and the manufacturing of carbon fiber materials. Equipped with a sophisticated safety valve system, this autoclave guarantees the highest safety standards for operators and technicians alike. The safety valve is meticulously engineered to release excess pressure, ensuring the autoclave operates within its safe pressure limits at all times.

Built to handle a substantial working temperature range of 100-450 degrees Celsius, the Composite Autoclave can accommodate an array of thermal processing requirements. This feature is particularly beneficial in the carbon fiber autoclave segment where precise temperature control is crucial for achieving superior material properties. The wide temperature range also makes the autoclave versatile, suitable for both the high-temperature sterilization needs of the food industry and the curing of advanced composite materials.

The unit operates on a power supply of either 220V or 380V and incorporates a 3 Phase, 50Hz system, making it adaptable to various industrial power settings. This flexibility in voltage options ensures that the autoclave can be integrated seamlessly into different regional power supplies without requiring extensive modifications or the use of additional transformers.

The tank material of the Composite Autoclave is available in multiple options, including Q345R, SS304, SS316, or ASME-certified materials. The Q345R option offers excellent quality at a more economical price point, while the SS304 and SS316 stainless steel variants provide increased corrosion resistance, making them suitable for more demanding applications. For clients who require adherence to the strictest standards, the ASME Material option ensures that the autoclave meets the rigorous specifications laid out by the American Society of Mechanical Engineers.

An electric heating system powers the Composite Autoclave, providing a clean and efficient method of raising the internal temperature to the desired level. Unlike traditional steam-based heating, the electric heating system offers precise temperature control, which is vital in processes such as the manufacturing of carbon fiber composites, where even heat distribution is essential to the quality of the final product. This heating system is not only reliable but also reduces the autoclave's overall environmental footprint by eliminating the need for fossil fuels.

In applications such as the autoclave for the food industry, the Composite Autoclave offers excellent performance with its ability to sterilize products thoroughly and efficiently. The steam jacketed autoclave feature is ideal for the food industry, as it adds an additional layer of heat insulation and uniformity, ensuring that all parts of the autoclave reach the same temperature. This is crucial in preventing cold spots and achieving commercial sterility in canned foods.

For manufacturers in the carbon fiber industry, the carbon fiber autoclave is key to producing materials with high-strength-to-weight ratios. The precision and control offered by the Composite Autoclave allow for the proper curing of carbon fiber composites, which is indispensable in industries where performance and quality cannot be compromised, such as aerospace, automotive, and sports equipment manufacturing.

The Composite Autoclave is a reliable, versatile, and efficient solution for a variety of industrial processes. Its advanced safety features, wide working temperature range, flexible voltage compatibility, choice of tank materials, precise electric heating system, and suitability for both the food and carbon fiber industries make it an excellent investment for businesses looking to improve their production capabilities with a high-quality autoclave solution.

Features:

• Product Name: Composite Autoclave
• Effective length: 1-15m
• Cooling System: Wind Cool Or Water Cool
• Diameter: 600-5000mm
• Tank material: Q345R Or SS304 316 OR ASME Material
• Designed for: automated pressure autoclaves
• Application: composite curing autoclave
• Suitable for: autoclave for food industry

Technical Parameters:

Applications:

The LUY brand is a prominent figure in the manufacturing of high-end composite autoclaves, and their range of models, including the DN800 1000, DN 1000 1000, DN 1500 3000, DN1800 3000, DN 2000 3000, and DN2000 4000, stand as a testament to their expertise. Originating from China and boasting certifications such as ISO and CE-PED, these industrial autoclaves fulfill the requirements of a variety of application scenarios. A minimum order quantity starts from just one set, with the price being negotiable to cater to the financial plans of different enterprises.

Composite autoclaves from LUY are used extensively in scenarios where high-strength, lightweight composite materials, such as carbon fiber and glass fiber, are required. This includes, but is not limited to, the aerospace industry for manufacturing parts of aircraft, the automotive industry for high-performance vehicle components, and the marine industry for the construction of robust yet lightweight boat hulls. The DN series, with its varying sizes, accommodates different scales of production, from small bespoke manufacturers to large industrial players.

Packaging details are meticulously attended to with nude packing, ensuring safe transport whether by containers or bulk cargo. Upon receiving payment, delivery is initiated, and customers can expect their carbon fiber autoclave to be shipped within 35 days. To accommodate a diverse clientele, payment terms are flexible, with options such as T/T, L/C, D/A, D/P, Western Union, and MoneyGram. With an impressive supply ability of 5000 sets per year, LUY meets the demand for quality and quantity alike.

Each LUY autoclave operates on a voltage of 220V/380V, 3 Phase, 50Hz, and features an electric heating system capable of reaching working temperatures ranging from 100 to 450 degrees. This ensures precise control over the curing process, which is crucial for achieving the desired material properties. Depending on the specific requirements of the production, the autoclaves come with either a wind cool or water cool cooling system. These features make the LUY autoclaves not only versatile for various industrial applications but also efficient and reliable.

Whether for creating high-pressure vessels in the chemical industry or for the meticulous crafting of sports equipment, the rotating autoclave models from LUY offer uniform heating and cooling cycles crucial for the production of high-quality composite structures. This level of consistency and performance makes LUY autoclaves an indispensable tool in the realm of industrial manufacturing, where precision and reliability are not just expected but demanded.

Customization:

Brand Name: LUY

Model Number: DN800 1000, DN 1000 1000, DN 1500 3000, DN1800 3000, DN 2000 3000, DN2000 4000

Place of Origin: China

Certification: ISO, CE-PED

Minimum Order Quantity: 1 set

Price: Negotiable

Packaging Details: Nude packing, can be shipped by containers or bulk cargo

Delivery Time: Shipped in 35 days after received payment

Payment Terms: T/T, L/C, D/A, D/P, Western Union, MoneyGram

Supply Ability: 5000 set per year

Voltage: 220V/380V, 3 Phase, 50Hz

Heating System: Electric Heating

Product Name: Composite Autoclave

Working Temperature: 100-450 Degree

Working Pressure: 0.5-5Mpa

Product Customization Services: We offer a range of composite curing autoclave systems tailored to your specific needs. Our automated pressure autoclaves are designed for efficiency and high performance in the curing process. Additionally, we can customize autoclaves for rubber vulcanization applications, ensuring optimal results and product quality.

Support and Services:

Our Composite Autoclave product is supported by a comprehensive technical support and service package designed to ensure your equipment operates at peak performance. Our dedicated team of experts provides detailed product guidance, troubleshooting assistance, and maintenance services to address your needs.

Support services include:

• Installation guidance and validation support to ensure your autoclave is set up correctly and meets all operational requirements.
• Operational training for your staff to maximize the efficiency and safety of your autoclave usage.
• Troubleshooting assistance to quickly resolve any operational issues and minimize downtime.
• Regular maintenance checks and servicing to prolong the lifespan of your autoclave and ensure it operates at optimum levels.
• Upgrade and retrofit services for existing systems to improve performance and comply with the latest standards.

We are committed to providing you with the necessary resources to maximize the utility and longevity of your Composite Autoclave. Our support team is well-equipped with the knowledge and tools required to deliver top-notch service and customer satisfaction.

Packing and Shipping:

The Composite Autoclave is meticulously packaged to ensure its safety and integrity during transport. The unit is first encased in a protective polyethylene film, which guards against moisture and dust. Following this, it is secured within a robust wooden crate that is tailored to the autoclave's dimensions, providing a cushion against shocks and vibrations that may occur during shipping. The crate's exterior is clearly labeled with handling instructions and fragility indicators to ensure that it is treated with care by shipping personnel.

For international shipments, the packaging is compliant with the International Standards for Phytosanitary Measures No. 15 (ISPM 15) to prevent the spread of pests and diseases through wooden packaging materials. Each autoclave is accompanied by a detailed packing list and handling manual, ensuring that end-users can safely and correctly unpack and install the device upon arrival. All necessary precautions are taken to guarantee that the Composite Autoclave reaches its destination in pristine condition, ready for immediate operation.

FAQ:

Q1: What models of Composite Autoclaves does LUY offer?

A1: LUY offers several models of Composite Autoclaves, including the DN800 1000, DN 1000 1000, DN 1500 3000, DN1800 3000, DN 2000 3000, and DN2000 4000.

Q2: Where are LUY Composite Autoclaves manufactured?

A2: LUY Composite Autoclaves are manufactured in China.

Q3: What certifications do LUY Composite Autoclaves hold?

A3: LUY Composite Autoclaves are certified with ISO and CE-PED certifications, ensuring compliance with international quality and safety standards.

Q4: What is the minimum order quantity for LUY Composite Autoclaves?

A4: The minimum order quantity for LUY Composite Autoclaves is 1 set, making it convenient for customers who require a single unit.

Q5: What are the payment terms for purchasing a LUY Composite Autoclave?

A5: Payment terms for purchasing a LUY Composite Autoclave include T/T, L/C, D/A, D/P, Western Union, and MoneyGram, offering a variety of options to suit different customer needs.

Q6: How is the LUY Composite Autoclave packaged for delivery?

A6: The LUY Composite Autoclave is packaged using nude packing. It can be shipped by containers or bulk cargo depending on customer requirements and transport logistics.

Q7: What is the delivery time for a LUY Composite Autoclave?

A7: The delivery time for a LUY Composite Autoclave is typically within 35 days after receiving payment, ensuring a prompt and efficient delivery schedule.

Q8: What is the supply ability of LUY for Composite Autoclaves?

A8: LUY has a supply ability of 5000 sets per year for their Composite Autoclaves, catering to both small-scale and large-scale customer demands.